About Us
About Me
25 Years of Excellence
CLOFF is a leading bathroom brass ware manufacturer providing high quality taps, showers, accessories and fittings to
across customers across the country. CLOFF belongs to manufacturers of bathroom fittings known for quality and elegance. The far sighted vision of management raised the
company to new heights in a very short span of its operation.
At CLOFF faucets are supplied with reliable and carefully through-out solutions, so you don’t have to suffer for the sake of beauty.
Evolving with changing life styles of people and understanding their need. CLOFF envisioned a whole new world of bathroom fittings and
accessories.
Our products have been designed to withstand daily use, year after year, without problems. All new designs are fully tested using
prototype models and operational performance is checked under extreme conditions. So all our models get a rough start in life. But we are
not content with less, because without stability, the good life fades away like morning dew
Cloff
What we gonna do
Manufacturing Process
Step 1
Raw Materials
Brass is an alloy of copper and zinc that is popularly used for manufacturing faucets because of its property to be resistant to corrosion and hard-water calcification. The components of a faucet can be made up of metals other than copper and zine. These are received as finished components from other manufacturers
Step 2
Casting and Moulding
A core is a device that is used in casting and moulding processes. It is used in produce re-entrant angles and cavities in the faucet and once it has served its purpose. it is destroyed to get it out of the piece. It can be costly but it is used to provide details that cannot be integrated into the design without using a core
Step 3
Machining
This is a computer-controlled process that ensures that all the surfaces of the die-casted product are finished with a high degree of efficiency and smoothness. The passage through which the water will pass is also smoothened using the machining process.
Step 4
Polishing
This process is essential to achieve precise surface finishing. To obtain a high-quality product that exudes a shine, the brass surface is polished to technical precision. This is a combination of manual and machine-driven processes. Once the polishing is done, only then can the product be sent for chrome plating
Step 5
Checking for defects
The next process as electroplating, but before that, the products are checked physically for imperfections like asymmetric lines and curves, polishing errors, and geometrical errors. This ensures that the next process is more efficient
Step 6
Electroplating
In this process, first, a base coating of electroplated Nickel is applied to the product. After that, a thin coating of electroplated chromium is applied. The chromium layer makes it durable and corrosion-resistant. After plating, the faucet is installed with various components which is a computerized process. The faucet and the components are stored for a while so that they are set before being sent to the assembly and fitment.
Step 7
Assembly Line
The assembly can involve both manual and automated processes. This process takes place on rotary assembly machines which are precisely controlled. The nozzle, if separate, is installed first. Cartridge and control levers are installed after the nozzle.
Step 8
Testing
The created faucets are then tested rigorously on both water and compressed air. Samples are tested for critical dimensions and durability. Faucets are also required to pass several environmental regulations.
Step 9
Research & Development
Faucet manufacturers continue to add value and quality to meet the ever-changing demands in the market. R&D is an ongoing process and helps to make the whole manufacturing process efficient.
Step 10
Recycling
The various processes involved in the manufacturing of faucets may produce waste materials that must be recycled or effectively disposed of. Machining and torging processes may generate waste in the form of scrap metal that is recycled,
The final process in the production of faucets is transportation. After the manufactured faucets pass all the trials, they are sent out into the market.